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When you install a DEDTRU Model C and/or Model C6 Centerless Grinding Fixture on a precision surface grinder,you create a centerless grinding system capable of highly precise thrufeed, infeed and ID/OD plunge grinding. This centerless system is easy to use and requires only a fraction of the time usually needed to set-up a conventional centerless grinder. Both the standard Models C and C6 are designed for OD/ID grinding of parts with diameters from 1/4" to 1-1/4". However, these Fixtures can grind both larger and smaller diameter parts with special tooling. Using a DedTru Fixture in conjunction with a surface grinder creates an unique centerless grinding system which grinds straight and round parts for thrufeed applications. The DedTru is ideal for plunge grinding parts which need to be concentric from one diameter to another. DedTru Fixtures also perform infeed operations which require extremely precise roundness. |
DedTru Grinding Fixtures are manufactured on a rugged cast aluminum base which supports a precision Regulating Roll, Work Blade, Guide and Rest Plate (for thrufeed grinding) and Pressure Roll (for plunge grinding). A Spindle supports the Regulating Roll, driven by a variable speed power supply. Unison's proprietary Spindle design forms the foundation of the DedTru Fixture's precision in roundness, straightness and concintricity. Our method of applying preloaded bearing support for the Spindle assures the Regulating Roll does not move either axially or radially with respect to the base during grinding. In addition, this method of preloading the bearings does not introduce deformation in the Spindle. Most importantly, all of our DedTru's are manufactured with super high precision bearings which virtually eliminate run-out. The running accuracy of our bearings is the highest available in the industry (ABEC Class 9). The Model C and Model C6 Fixtures can consistantly grind parts to a roundness accuracy within five millionths of an inch depending on your specific application and grinding enviroment. Every DedTru is supplied with a work blade support which allows the operator to raise/lower the work blade and/or adjust/swivel the blade for thrufeed or plunge applications. The operator can also adjust the height of the rest plate/guide plate as necessary during thrufeed applications. DedTru Fixtures also allow the operator to adjust the pressure roll during plunge work. The Dedtruis equipped with a built-in manifold to provide coolant to the Regulating Roll and coolant is also supplied to two coolant tubes as well as to the location of the Kooldress Cluster Diamond for dressing your grinding wheels. A wiper is also furnished with each Dedtru Fixture to keep the Regulating Roll's surface clean during operation. Each DedTru is supplied with a Sine Base for mounting the Fixture to your surface grinder. The Sine Base is furnished with four Cradle Blocks which allow the operator to tilt the Fixture either toward or away from the surface grinder's column.
| Each DedTru Fixture is supplied with a Power Supply which allows the operator to control the regulating roll speed, as well as the forward/neutral/reverse switch. The Power Supply also includes a place for the operator to plug-in an optional Limit Switch Assembly. The following are the Standard Accessories furnished with each DedTru Fixture to allow you to thrufeed, plunge and infeed grind parts with diameters of between 1/4" to 1-1/4" : (1) - Carbide-tipped Work Bladefor throughfeed grinding DedTru Fixtures are easy to use and a self-instruction manual is provided. However, if training is requested, we can provide it at Unison's facility for a cost of $780 per day. Instruction is customized to each customer's specific needs for thrufeed, plunge and/or infeed operations with hands-on experience for the operator. Customers are encouraged to bring their parts with them so we can recommend the best approach for grinding them.
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SUGGESTIONS FOR EQUIPPING YOUR SURFACE GRINDER FOR A DEDTRU FIXTURE |
In addiction to the DedTru Fixture, your surface grinder should be equipped with the following optional accessories which are available from Unison. These items are not included with your DedTru Fixture and must be ordered separately: |
YOUR SURFACE GRINDER |
Should your current surface grinder not possess the above characteristics, Unison manufactures a Model 188 and Model 388 DedTru Grinding System which can be viewed now by clicking DedTru Grinding Systems. |
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1601 Wanda Street Ferndale, Michigan 48220 Phone: 248-544-9500 Fax: 248-544-7646 Website: www.unisoncorp.com Email: sales@unisoncorp.com "UNISON = GRINDING SOLUTIONS" |